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Sustainable production through robust pressure measurement

ไดอะแฟรม ซีล is the megatrend for the several-hundred tyre plants worldwide. Among other things, this includes increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.
Sustainability ? already during production
Despite all of the electronic aids, an automobile today still has only four points of contact with the road, each barely how big is a postcard. Each of the four tyres is crucial for a safe journey, and all this under the most diverse operating conditions. This explains the extremely high quality requirements that each tyre manufacturer defines because of its products.
Sustainability through precise measurement technology
The CPH7000 portable process calibrator
Tyre manufacturers ensure the compliance of these quality requirements through extensive testing of the recycleables, testing during and after the individual production steps, as well as through various tests on the finished tyre. Needless to say, the reject rate ought to be minimised and each production step should run sustainably in the long term. Precise and reliable measurement technology is required exactly for this.
Pressure measurement and Industry 4.0
Modern machinery and systems, even with comprehensive condition monitoring and IIoT connection, cannot change the fact that tyre production is really a rough process. In this environment, sensitive sensors should never only survive, but measure for as long, as accurately so when reliably as possible. For the checking of sensors, switches and pressure gauges, WIKA offers the correct calibration instruments. From hand-helds for used in production, through stationary desktop instruments for the quality assurance test room, to custom-built testing systems.
Sustainability in action: Robust measurement technology avoids production downtime
Robust pressure measurement technology: MW and S-20
High-quality measuring instruments make a contribution to sustainability. Their durability prevents rejects in production, along with the subsequent costly downtime, and it reduces the price of spare parts. Extensive field studies by a ?global player? show significantly longer operating times for WIKA pressure switches and pressure sensors, and therefore sustainable savings in maintenance and servicing. Specifically, premature failures of pressure switches and pressure sensors on curing presses previously resulted in frequent production line downtimes. This is explained by the particular loads. Rapid pressure and temperature changes driven by the shortest possible production cycles, alongside superheated steam and sulphurous atmospheres, stress the measuring instruments and result in rapid ageing.
Costs of defective measuring instruments
Rejects
Production downtime
Spare parts
Labour
Right now, our customer is surprised that he had previously accepted these frequent failures as a technical given ? as unavoidable. For the time being, WIKA supplies the group?s production facilities worldwide, with WIKA?s global presence guaranteeing both customer contact in the local language and fast delivery.
Note
The WIKA portfolio covers all relevant measured variables necessary for the control and regulation of most tyre machinery ? pressure, temperature, level and flow. You reveal your measuring requirement ? we shall offer the solution. You could find many more application examples in the Industries section on the WIKA website and in our brochure. For those who have any questions, your contact will gladly assist you to.