SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the subsequent technology of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership within the field of intelligent and progressive solutions.
The same applies to the other commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital products and services with ambition and passion. The pump manufacturer combines its digital options with the traditional pump business to give its clients extra time for the essentials, scale back costs and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide commerce visitors will expertise the premiere of a fully automated solution with built-in Industry 4.0 features. The current premium mannequin vary SCT AutoAdjust presents revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. are actually a factor of the previous in relation to maintenance. One click on from a remote location and the stator is back in prime form. The range, which was developed on the idea of buyer requirements, makes upkeep work much simpler and therefore helps to save heaps of time and costs. Retensioning ensures constant pumping capability and high productiveness. เกจแรงดันสูง with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and upkeep times are reduced to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance may be easily carried out by one person. Suction or strain lines now not need to be removed. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is reduced because of wear and tear. The newest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the control room through analogue signal traces or digitally by way of numerous fieldbus techniques. Quick access on web site at the pump could be achieved through a management panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep directions based mostly on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic information to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining completely different sensor knowledge, rules can be created to set off alarms. For example, a decreased move fee at increased pump velocity compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also permits SEEPEX to make extra accurate life cycle predictions for each pump sort primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that combines the benefits of two pump technologies to transport extremely dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed as a lot as one thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this various to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system resolution comes within the form of a package deal unit, which contains the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air elements. This pump can additionally be related to the Connected Services of SEEPEX as an expansion.