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SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next generation of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once once more demonstrates its market leadership in the area of intelligent and revolutionary solutions.
The similar applies to the opposite commerce truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one certainly one of its sort in the world,” says Dr. pressure gauge 10 bar , Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly developing its digital products and services with ambition and keenness. The pump manufacturer combines its digital options with the normal pump business to provide its clients extra time for the necessities, scale back prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, international trade guests will expertise the premiere of a totally automated solution with integrated Industry 4.zero features. The present premium mannequin vary SCT AutoAdjust offers revolutionary improvements in the space of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the past when it comes to maintenance. One click on from a distant location and the stator is back in top shape. The range, which was developed on the basis of buyer necessities, makes upkeep work much easier and subsequently helps to save tons of time and prices. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and maintenance occasions are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance could be easily carried out by one particular person. Suction or pressure lines no longer need to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the flow fee is lowered because of wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room through analogue signal lines or digitally by way of various fieldbus systems. Quick access on website on the pump may be achieved by way of a control panel or through Bluetooth utilizing an app for Android and Apple tablets which would possibly be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on put on and tear or indicate that spare parts are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance directions primarily based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to allow predictive upkeep forecasting and identification of irregular situations. By combining totally different sensor data, rules can be created to set off alarms. For instance, a lowered move rate at elevated pump pace in comparison with the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump knowledge additionally allows SEEPEX to make extra accurate life cycle predictions for every pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that mixes the benefits of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this various to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes within the form of a package unit, which contains the pump, the dedicated control logic, as well as the polymer and, if desired, the compressed air components. This pump can be related to the Connected Services of SEEPEX as an expansion.
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