SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the subsequent era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the main trade honest for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the area of clever and innovative options.
The similar applies to the opposite commerce honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one considered one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services and products with ambition and fervour. The pump producer combines its digital options with the normal pump enterprise to provide its clients extra time for the essentials, scale back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide trade visitors will experience the premiere of a completely automated solution with integrated Industry four.0 options. The present premium model range SCT AutoAdjust presents revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous in relation to maintenance. One click on from a distant location and the stator is again in top shape. The vary, which was developed on the basis of customer necessities, makes upkeep work much simpler and therefore helps to avoid wasting time and prices. Retensioning ensures fixed pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and maintenance times are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally considerably decreased. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance could be easily performed by one individual. Suction or strain lines not must be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate rate is reduced as a end result of put on and tear. เกจวัดแรงดัน , the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the need for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room through analogue signal strains or digitally through varied fieldbus systems. Quick entry on web site at the pump can be achieved through a control panel or through Bluetooth using an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, companies and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or indicate that spare elements are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions based mostly on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to enable predictive maintenance forecasting and identification of abnormal conditions. By combining different sensor knowledge, guidelines can be created to set off alarms. For example, a decreased flow fee at increased pump velocity in comparability with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump data also enables SEEPEX to make more correct life cycle predictions for every pump type based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system solution that combines some great advantages of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal firms, this different to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a package unit, which incorporates the pump, the devoted management logic, as nicely as the polymer and, if desired, the compressed air elements. This pump may also be linked to the Connected Services of SEEPEX as an expansion.