SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the subsequent technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as again demonstrates its market management in the subject of clever and revolutionary solutions.
The identical applies to the other trade truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital products and services with ambition and passion. The pump producer combines its digital solutions with the standard pump business to offer its customers more time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide trade visitors will expertise the premiere of a totally automated answer with built-in Industry four.0 options. The present premium mannequin range SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches and so forth. at the second are a factor of the previous in terms of upkeep. One click from a distant location and the stator is again in top shape. The range, which was developed on the idea of customer necessities, makes upkeep work a lot easier and therefore helps to save time and prices. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is increased and upkeep instances are reduced to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be easily carried out by one individual. Suction or pressure strains no longer must be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move rate is lowered as a result of put on and tear. เกจวัดแรงดันน้ำราคา , the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the need for any particular tools. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room by way of analogue signal strains or digitally through numerous fieldbus techniques. Quick access on website at the pump could be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets which may be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep instructions primarily based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic data to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor data, rules could be created to set off alarms. For example, a lowered move fee at elevated pump pace in comparability with the pump’s individual calibration curve would indicate pump wear. This signifies that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also allows SEEPEX to make extra accurate life cycle predictions for each pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that combines the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its vacation spot using pulses of compressed air in the pipes. For disposal companies, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system solution comes in the form of a bundle unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an growth.