Festo’s solution helps achieve a twenty-fold improve in manufacturing

A twenty-fold increase in production was the aim of the Croatian car cosmetics firm Alfa Car. To obtain this, the whole production cycle, housed in a model new manufacturing plant, was automated. Festo supplied a complete resolution for greater than 200 course of valves – including venture administration.
A number of different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automobile beauty merchandise. This requires complex course of automation options. The Croatian car cosmetics firm Alfa Car has taken a big step into the longer term: while building a new manufacturing plant, the whole manufacturing cycle was totally automated, from the uncooked materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the process valves.
A number of completely different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full answer
To tackle the problem, the company labored together with the system integrator Arp Lučko and Festo. It could be Festo’s role to project handle the automation of the process valves. To ensure quick integration into the model new system and maximum reliability sooner or later manufacturing process, customised full solutions had been equipped that cover the whole range, from the process valve units to the valve terminals. When choosing the required components, particular attention had to be paid to the possibly explosive environment.
Reliability counts
The communication between a massive quantity of totally different automated ball valves and the brand new plant’s higher-level management system was additionally decisive for optimum process automation. This requirement was met by a reliable answer with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be absolutely automated on this way. Using เกจแรงดันน้ำ for the ball valve solution took the pressure off each Alfa Car and Arp Lučko when it came to designing and putting in the model new system. The intensive coordination of the varied process valve suppliers, which Festo handled as part of its challenge administration brief, also made the challenge easier.
Automated course of valves guarantee reliable distribution of the substances within the varied process steps.