A twenty-fold improve in manufacturing was the objective of the Croatian car cosmetics company Alfa Car. To achieve this, the whole production cycle, housed in a new manufacturing plant, was automated. Festo provided a complete resolution for greater than 200 course of valves – including venture management.
A number of totally different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automotive beauty products. This requires complex process automation solutions. The Croatian automotive cosmetics company Alfa Car has taken a big step into the lengthy run: while building a brand new manufacturing plant, the complete manufacturing cycle was totally automated, from the uncooked materials to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
A variety of totally different substances are stored, transported, blended and bottled in the manufacturing plant.
Customised full solution

To tackle the challenge, the company worked along with the system integrator Arp Lučko and Festo. It can be Festo’s role to challenge manage the automation of the process valves. To guarantee fast integration into the model new system and most reliability in the future manufacturing process, customised complete options have been equipped that cover the complete range, from the method valve models to the valve terminals. When selecting the required elements, explicit consideration needed to be paid to the potentially explosive environment.
Reliability counts

The communication between a giant quantity of different automated ball valves and the brand new plant’s higher-level management system was also decisive for optimum process automation. ไดอะแฟรม was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers may be absolutely automated on this means. Using a single source for the ball valve answer took the pressure off both Alfa Car and Arp Lučko when it got here to designing and putting in the new system. The in depth coordination of the varied course of valve suppliers, which Festo dealt with as part of its project management transient, also made the project simpler.
Automated course of valves guarantee reliable distribution of the substances in the numerous course of steps.