The UN has declared 2022 the “International Year of Glass”. This places even more focus on production situations in the energy-intensive glass business, and environment friendly applied sciences along the complete value chain are significantly in demand. Vacuum know-how additionally has a serious influence on sustainability in glass production – because steady vacuum is needed in plenty of processes. Atlas Copco focuses on providing energy-efficient, intelligent, and sustainable vacuum solutions to producers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. เกจวัดแรงดันอากาศ of vacuum pumps are a range of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling firms. The individualized bottles and jars are given their form and the ultimate touch using vacuum technology. The ultimate touch consists of adding a customer’s brand or title. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mould and the actual glass has been removed as greatest as attainable. With an output of 650 million jars per yr, the proper vacuum system is an important element for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its software experience and experience in supplying vacuum pumps to the glass business, knows the precise requirements of the market. They have a long historical past in partnering with glass manufacturers. Their options and installations are made to measure for each particular person customer. This was one of the reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves plenty of power: the same manufacturing outcome is also achieved with compressed air but would devour more energy. With เครื่องมือวัดpressure for glass manufacturing, the Atlas Copco GHS VSD+ sequence is doubtless certainly one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable pace control, the screw pumps could be adapted precisely and rapidly to the respective vacuum requirement. Variable velocity and the set level management presents optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability in the vacuum supply
The lowered power consumption isn’t the one advantage of the GHS VSD+ vacuum answer. The entire vacuum supply at Noelle + von Campe is now more secure than earlier than. „When we change tools or adapt our processes, for example, the model new central vacuum system continues to reliably supply our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, as a end result of the reliable, uninterrupted vacuum supply in turn has a direct effect on the quality of our finish products. And in phrases of the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further price reductions are generated by the ES central control: „The clever system coordinates the use of the vacuum pumps with one another – this protects even more prices, also for upkeep and electrical energy. A huge advantage: the purchasers additionally obtain considerably quicker amortization“. The ES16 central controller can monitor and control multiple GHS VSD+ vacuum pumps concurrently. The smart control system balances and optimizes the efficiency of all machines, reducing the general energy consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the reality that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the products but also to the manufacturing process. This is where Atlas Copco’s in depth expertise in working with glass producers pays off. That is why Atlas Copco also personalized the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe will get extra for less: extra vacuum, extra management and extra stability for much less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
PR Schulz
Oliver Schulz
Neuenbaumer Str.34
41470 Neuss