The UN has declared 2022 the “International Year of Glass”. This places even more focus on production conditions in the energy-intensive glass trade, and efficient applied sciences alongside the entire worth chain are particularly in demand. Vacuum expertise also has a major affect on sustainability in glass production – because secure vacuum is required in plenty of processes. Atlas Copco specializes in offering energy-efficient, clever, and sustainable vacuum solutions to producers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a spread of highly environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling corporations
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their shape and the final contact using vacuum know-how. The ultimate contact consists of adding a customer’s emblem or name. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as finest as attainable. With an output of 650 million jars per 12 months, the right vacuum system is a crucial factor for the efficiency of the whole plant for Noelle + von Campe. Atlas Copco, with its utility experience and experience in supplying vacuum pumps to the glass trade, is conscious of the exact necessities of the market. They have an extended historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person buyer. pressure gauge 10 bar was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum technology alone saves a lot of vitality: the identical manufacturing result may be achieved with compressed air however would eat more energy. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ sequence is considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity management, the screw pumps could be adapted precisely and quickly to the respective vacuum requirement. Variable velocity and the set level management provides optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved round 27% in energy prices.
Increased stability in the vacuum provide
The lowered energy consumption isn’t the only advantage of the GHS VSD+ vacuum answer. The whole vacuum provide at Noelle + von Campe is now more stable than before. „When we modify instruments or adapt our processes, for example, the brand new central vacuum system continues to reliably supply our whole production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, as a result of the dependable, uninterrupted vacuum provide in flip has a direct effect on the quality of our finish products. And in terms of the quality of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional cost reductions are generated by the ES central management: „The intelligent system coordinates using the vacuum pumps with each other – this protects much more costs, also for upkeep and electrical energy. A big advantage: the shoppers additionally achieve considerably sooner amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps simultaneously. The smart management system balances and optimizes the efficiency of all machines, decreasing the overall vitality consumption. Compared to competitor merchandise, the intervals between upkeep are also longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the truth that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not solely to the products but also to the production process. This is where Atlas Copco’s extensive experience in working with glass producers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass producers – from the pump to the connection systems. And so, on stability, Noelle + von Campe gets more for less: more vacuum, more management and extra stability for much less energy consumption and less effort.
on behalf of Atlas Copco Vacuum Technique