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Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the shopper needed to increase water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump may not be ready to deliver this requirement. Nozzle hundreds were a selected concern. เกจวัดแรงดันคือ turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is certainly one of a quantity of heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had broken the stuffing box and affected operational efficiency. There had also been no upkeep interventions for decades – however the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to function in such harsh situations and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in efficiency, saving the customer the price and lost production time that might be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to substantiate that the nozzle masses would stand up to the desired temperature enhance. As a end result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump improve. It has not solely achieved the specified production improve for the customer, but also offered a more sustainable and cost-effective resolution than whole pump substitute. Using trendy engineering and analysis, we have been able to give the prevailing pump a model new lease of life and guarantee it’s going to proceed to perform well for a lot of extra years.”
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